Hino 145, 165, 185, 238, 268, 338 Series Year 2005 Repair Manual Workshop Guide

This is the Repair and Service Manual for Hino Truck 2005 Series: 145 (NA6J), 165 (NB6J), 185 (NC6J), 238 (ND8J), 268 (NE8J, NJ8J) and 338 (NV8J) Equipped with J05D-TA, J08E-TA and J08E-TB engine Format: PDF Language: English Hino 2005 Truck 145, 165, 185, 238, 268 and 338 Series Manual – 1376 Pages Hino 2005 Truck Owners Manual – 266 Pages Hino J08E-TA and J08E-TB Engine Manual – 351 Pages Hino J05D-TA Engine Manual – 324 Pages Description Hino 145, 165, 185, 238, 268, 338 Series Year 2005 Repair Manual This is the Repair and Service Manual for Hino Truck 2005 Series: 145 (NA6J), 165 (NB6J), 185 (NC6J), 238 (ND8J), 268 (NE8J, NJ8J) and 338 (NV8J) Equipped with J05D-TA, J08E-TA and J08E-TB engine Format: PDF Language: English Hino 2005 Truck 145, 165, 185, 238, 268 and 338 Series Manual – 1376 Pages Hino 2005 Truck Owners Manual – 266 Pages Hino J08E-TA and J08E-TB Engine Manual – 351 Pages Hino J05D-TA Engine Manual – 324 Pages This workshop manual has been prepared to provide information covering repairs on 145, 165, 185, 238, 268 and 338 series Hino 2005 trucks. To use Hino 2005 trucks for years, smoothly, safely, and economically without trouble, it is important to perform inspections. Maintenance required to be performed is the responsibility of the owner. Some recommended repairs of your truck are mentioned. When making any repair of your truck, be careful not to be injured through improper procedures. As for maintenance items, refer to the Owners and Drivers Manual. All information and specifications in this manual are based upon the latest product information available at the time of printing. Table of Content For Hino 2005 Truck Manual: General Introduction Clutch Equipment Clutch Main Unit Clutch Control Transmission Equipment Transmission Main Unit Transfer Main Unit Automatic Transmission P.t.o. (Power Take-off) Transmission / Transfer Control Propeller Shaft Differential Equipment Differential Carrier Index: Chassis Group 1/4 Propeller Shaft Equipment Workshop Manual Brake Equipment Service Brake Abs (Anti-lock Brake System) Es Start (Easy & Smooth Start) System Exhaust Brake Retarder Brake Parking Brake Steering Equipment Steering Unit Power Steering Index: Chassis Group 2/4 Axle Equipment Front Axle Rear Axle Wheel & Tire Suspension Equipment Suspension Chassis Equipment Chassis Frame Coupler (5th Wheel) Pintle Hook Cab Equipment Cab Electrical Equipment Electric Wire Hino Truck 2005 Manual Instruction Extract: How to Assemble the the FSO-6406/8406 Shift Bar Housing Special Instructions Interlock balls, detent balls, and springs can be used interchangeably. Lubricate yoke pads and inserts with oil before assembly. Lubricate yoke bar grooves with grease before assembly. Keep yoke bars in neutral while assembling. The shift yoke retainer holes are not tapped on new shift bar housings. The capscrews that are used are thread forming and can be reused if the shift bar housing is replaced. It may be necessary to support the yoke bars in position while installing the retainers. 1. Install interlock balls, detent balls and springs in the following sequence; A. Position (3) balls in the reverse light switch bore. B. Install reverse detent spring and ball. C. Position (2) balls in adjacent cross bore. D. Repeat steps B and C for 1st-2nd position, 3rd-4th position, and 5th-6th position. NOTE: Balls and springs can be used interchangeably. 2. Position reverse yoke in housing assembly as shown. 3. Install the interlock pin in 1st-2nd yoke assembly. 4. Position 1st-2nd yoke in housing assembly. 5. Install the interlock pin in 3rd-4th yoke assembly. 6. Position 3rd-4th yoke in housing assembly. 7. Position 5th-6th shift block in housing assembly. 8. Install the middle retainer capscrews. NOTE: It may be necessary to support rails in proper position while installing retainer. •