Hino Truck 2011, 2012 and 2013 Service Manual Workshop Guide

HINO 238, 258LP, 268, 338, 358 Format: PDF Language: English Hino 2011, 2012 and 2013 Truck Manual for 238, 258LP, 268, 338, 358 – 1097 Pages Hino 2011, 2012 and 2013 ECU and BCU Manual – 926 Pages Hino J08E-VB and J08E-VC Engine Manual – 329 Pages Description Hino Truck 2011, 2012 and 2013 Series: 238, 258LP, 268, 338, 358 Service Manual This is the Repair and Service Manual for Hino Truck 2011, 2012 and 2013 HINO 238, 258LP, 268, 338, 358 Format: PDF Language: English Hino 2011, 2012 and 2013 Truck Manual for 238, 258LP, 268, 338, 358 – 1097 Pages Hino 2011, 2012 and 2013 ECU and BCU Manual – 926 Pages Hino J08E-VB and J08E-VC Engine Manual – 329 Pages This workshop manual has been prepared to provide information covering repairs on 238, 258LP, 268, 338, 358 series Hino 2011, 2012 and 2013 trucks. To use Hino 2011, 2012 and 2013 trucks for years, smoothly, safely, and economically without trouble, it is important to perform inspections. Maintenance required to be performed is the responsibility of the owner. Some recommended repairs of your truck are mentioned. When making any repair of your truck, be careful not to be injured through improper procedures. As for maintenance items, refer to the Owners and Drivers Manual. All information and specifications in this manual are based upon the latest product information available at the time of printing. Table of Content For Hino 2011, 2012 and 2013 Truck Manual: General Introduction Clutch Equipment Clutch Main Unit Clutch Control Transmission Equipment Transmission Main Unit Transfer Main Unit Automatic Transmission P.t.o. (Power Take-off) Transmission / Transfer Control Propeller Shaft Differential Equipment Differential Carrier Propeller Shaft Equipment Brake Equipment Service Brake Abs & Asr Es Start (Easy & Smooth Start) System Exhaust Brake Retarder Brake Parking Brake Steering Equipment Steering Unit Power Steering Axle Equipment Front Axle Rear Axle Wheel & Tire Suspension Equipment Suspension Chassis Equipment Chassis Frame Coupler (5th Wheel) Pintle Hook Engine Control Fuel Control Brake Control Suspension Control CAB Equipment Control Others Hino Truck 2011, 2012, 2013 Manual Instruction Extract: 3. BRAKE PADS (1) Inspect the rotor for scoring, warping, cracks, bluing, heat spots or other damage or defects and minimum thickness. Repair or replace if necessary. (2) Inspect the disc brake calipers for leakage, damage or defects to piston boots, seals or pistons. Replace or repair the parts as required. (3) Clean and inspect the lining rail covers. If they are worn, they must be replaced. NOTICE The inboard and outboard brake pads are identical, except when they are equipped with a mechanical wear sensor. (4) Install the brake pads. Ensure that the friction surface is against the rotor. Install the pad retainer spring and tighten the bolt to 30 lb-ft (40 Nm) of torque. NOTICE Brake pad clearance adjustment is automatic. (5) Fill the master cylinder reservoir with new, clean, high-performance DOT 3 brake fluid or equivalent. Make several brake applications to move the brake pistons and linings out into contact with the brake rotors. (6) Recheck master cylinder reservoir and top off as necessary to manufacturer's recommended level. (7) Bleed the brake system. (8) Install the tire and wheel assembly according to the manufacturer's instructions. (9) Lower the vehicle and road test for correct operation. 4. ASSEMBLE THE SUPPORT (1) Install the support mounting bolts. Tighten the bolts to the specified torque. Refer to Section 8. (2) Install the ABS sensor. Tighten the bolt to 8 lb-ft (11 Nm). (3) Install the hub and rotor assembly according to vehicle manufacturer's recommended service procedure. (4) Install the splash shield, if equipped. (5) Install the caliper as described in Caliper in this section.