Komatsu PC200-7, PC200LC-7, PC210-7, PC210LC-7 Excavator Manual Workshop Guide

Manual Included: Shop Manual: 631 pages & 609 pages Specifications: Brand: Komatsu Model: PC200-7, PC200LC-7, PC210-7 and PC210LC-7 Serial Number: PC200-7: DBB0001 and up PC200LC-7: DBE0001 and up PC210-7: DBF0001 and up PC210LC-7: DBG0001 and up PC220-7: DBH0001 and up PC220LC-7: DBJ0001 and up Type: Excavator Manuals: Shop Manual Publication Number: YEBM200301 Language: English Format: PDF Description Table of Contents 01 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-1 10 STRUCTURE AND FUNCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 20 TESTING, ADJUSTING AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1 30 DISASSEMBLY AND ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-1 90 OTHER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90-1 1. Composition of shop manual This shop manual contains the necessary technical information for services performed in a workshop. For ease of understanding, the manual is divided into the following sections. 00. FOREWORD This section explains the safety and basic information. 01. GENERAL This section explains the specifications of the machine for the Excavator. 10. STRUCTURE AND FUNCTION, MAINTENANCE STANDARD This section explains the structure, function, and maintenance standard values of each component. The structure and function sub-section explains the structure and function of each component. It serves not only to give an understanding of the structure, but also serves as reference material for troubleshooting. The maintenance standard sub-section explains the criteria and remedies for disassembly and service. 20. TESTING AND ADJUSTING Standard value table This section explains the standard values for new machine and judgement criteria for testing, adjusting, and troubleshooting. This standard value table is used to check the standard values in testing and adjusting and to judge parts in troubleshooting. Testing and adjusting This section explains measuring instruments and measuring methods for testing and adjusting, and method of adjusting each part. The standard values and judgement criteria for testing and adjusting are explained in Testing and adjusting. Troubleshooting This section explains how to find out failed parts and how to repair them. The troubleshooting is divided by failure modes. The S mode of the troubleshooting related to the engine may be also explained in the Chassis volume and Engine volume. In this case, see the Chassis volume. 30. DISASSEMBLY AND ASSEMBLY Excavator This section explains the special tools and procedures for removing, installing, disassembling, and assembling each component, as well as precautions for them. In addition, tightening torque and quantity and weight of coating material, oil, grease, and coolant necessary for the work are also explain. 90. OTHERS (chassis volume)/Repair and replacement of parts (engine volume) • Chassis volume This section gives hydraulic circuit diagrams and electrical circuit diagrams. • Engine volume This section explains the method of reproducing, repairing, and replacing parts. Measurement of oil leakage amount from bucket cylinder 1) Start the engine and keep it running until the hydraulic oil temperature rises to the operating range. Then extend the bucket cylinder to the digging stroke end. k Release the pressure remaining in the piping, referring to the foregoing section of "Release of Remaining Pressure in Hydraulic Circuit". 2) Disconnect hose (3) at the cylinder head end block the hose end with a plate. k Be careful not to disconnect the hose at the cylinder bottom end. 3) Start the engine and apply the relief pressure to the bottom end of the cylinder with the engine running at high idling. 4) Continue this condition for 30 seconds, then measure the oil leakage amount for one minute.