Linkbelt 800LX Excavator Service Repair Manual Workshop Guide

Manual Included: Service Repair Manual: 626 pages Operators Manual: 227 pages Hydraulic and Electrical Schematics Specifications: Brand: LinkBelt Model: 800LX Type: Excavator Manuals: Repair and Operators Manual Publication Numbers: 1061 & 1047 Language: English Format: PDF Description Table of Contents 1. General Information General Information Safety Standard Torque Data Serial Number Information Ingredients Engine Oil Engine Specifications Hydraulic System Specifications Attachment Specifications Sprocket Dimensions and Wear Limits Idler Wheel Dimensions Upper Roller Dimensions Lower Roller Dimensions Attachment Dimensions Special Torque Settings Machine Overall Dimensions 2. Engine Engine Removal and Installation Radiator/Oil Cooler Removal and Installation 3. Fuel System Fuel Tank Removal and Installation 4. Electrical System General Location of Components (Outside the Cab) Relay and Main Fuses General Location of Components (Inside the Cab) Fuse Box Instrument Panel Operating Principles Work Mode Selection H/S/L Mode Checking Auto Mode Checking Anti-Pollution System Acceleration Checking Engine Idle Checking Breaker Mode Checking Automatic Engine Preheat Auto Engine Warm-Up Idle Checking Using Battery Voltage Engine Emergency Stop Back-Up Mode Function Locking Power Boost Swing Brake Free Swing Travel Mode Travel Alarm Supply Cut-Off Delayed Hydraulic Oil Temperature Indicator Fuel Level Engine Fuel Injection Pump Counterweight Removal Circuit Access to Monitor Displays Machine History Machine Condition Diagnostic Code Warning Messages Excavator Model Selection Panel Troubleshooting Electrical System Troubleshooting Electrical Inspection of Components Battery Maintenance Maintenance of Battery Inspecting Battery Charging Battery Battery Charging Guide Connecting a Booster Battery Computer and Engine Controller Removal and Installation 5. Undercarriage Track Sets Removal and Installation Lower Roller Removal and Installation Upper Roller Removal and Installation Checking for Leaks Sprocket Removal and Installation Idler Wheel and Tension Shock Absorber Removal and Installation 6. Drive Train Travel Motor/Reduction Gear Assembly Removal and Installation Travel Drive Motor and Reduction Gear Disassembly and Assembly Swing Reduction Gear Removal and Installation Swing Reduction Gear Disassembly and Assembly 7. Hydraulics Releasing Pressure in Hydraulic System Bleeding Air from Hydraulic System Vacuum Pump Cleaning Hydraulic System Identification of Hydraulic Components Preparation Before Inspection Checking and Setting Procedure Troubleshooting Hydraulic Reservoir Removal and Installation Main Hydraulic Pump Removal and Installation Pilot Pump Removal and Installation Hydraulic Pump Coupling Removal and Installation Main Control Valve Removal and Installation Boom Cylinder Removal and Installation Arm Cylinder Removal and Installation Bucket Cylinder Removal and Installation Hydraulic Swivel Removal and Installation Pilot Function Blocks Removal and Installation Swing Motor Removal and Installation Free Swing Valve Disassembly and Assembly Hydraulic Pump Components Locating the Ports Regulation Control Removing the Controller Removing the Pump Installing the Controller Inspection Installing the Hydraulic Pump Control Valve Disassembly and Assembly Attachment Cylinders Disassembly and Assembly Control Lever Disassembly and Assembly Control Pedals Disassembly and Assembly Eight Solenoid Valve Bank Disassembly and Assembly Cushion Control Valve Disassembly and Assembly Boom and Safety Valves Disassembly and Assembly Hydraulic Swivel Disassembly and Assembly Hydraulic Swing Motor Disassembly and Assembly Hydraulic Functions 8. Upper Structure Upper Structure Removal and Installation Counterweight Removal and Installation Bucket Removal and Installation Arm Removal and Installation Boom Removal and Installation Operator's Seat Removal and Installation Safety Belt Removal and Installation Cab Removal and Installation Heating Block/AC Block Removal and Installation Windshield Wiper Motor Removal and Installation Attachment Installation Attachment Removal and Installation Connecting Lower Side Frames to Upper Structure Procedure for Mounting Counterweight Operational Testing