Toyota 7BWS10, 7BWS13 Lift Pallet Truck Service Repair Manual

Format: PDF Language: English Model Covered: 7BWS10, 7BWS13 Effective Serial Number 40500 – UP TOYOTA 7BWS10, 7BWS13 Lift Pallet Truck Repair Manual – 312 Pages Description TOYOTA 7BWS10, 7BWS13 Lift Pallet Truck Repair Manual Format: PDF Language: English Model Covered: 7BWS10, 7BWS13 Effective Serial Number 40500 – UP TOYOTA 7BWS10, 7BWS13 Lift Pallet Truck Repair Manual – 312 Pages The information in this service manual covers model 7BWS10/13. Federal and State laws require that operators be completely trained in the safe operation of lift trucks in accordance with OHSA regulation 1910.178. An operator's manual is sent with every Toyota truck when it is manufactured. If the operator's manual is missing from the truck, a new manual may be obtained by contacting: Toyota Industrial Equipment The information contained in this service manual is intended as a guide to help trained, qualified, and authorized technicians safely service the truck. The service manual is divided into four separate sections which cover needed information for servicing the truck types. The main subject for each of these sections is described below: SECTIONSUBJECT M – MACHINE INFORMATION P – PLANNED MAINTENANCE S – SERVICE INSTRUCTIONS O – OPTIONS Table of content of the Repair Service Manual Ordering Spare Parts ………………………………………………………………………… 1 Standard Codes ……………………………………………………………………………….. 11 Warning Symbols …………………………………………………………………………….. 13 Prohibitory Symbols ………………………………………………………………………… 14 Safety ………………………………………………………………………………………………. 15 Battery Safety ………………………………………………………………………………….. 20 Static Discharge Precautions ……………………………………………………………. 25 Welding Safety …………………………………………………………………………………. 27 Introduction, Service Manual ……………………………………………………………. 29 Contents, Section M …………………………………………………………………………. 31 General Product Information …………………………………………………………….. 33 Inch (SAE) and Metric Fasteners ………………………………………………………. 39 Technical Service Data …………………………………………………………………….. 51 Contents, Section P ………………………………………………………………………….. 55 Introduction, Maintenance ………………………………………………………………… 57 Service Schedule …………………………………………………………………………….. 61 Lubrication Chart …………………………………………………………………………….. 71 Oil and Grease Specifications ………………………………………………………….. 72 Contents, Section S …………………………………………………………………………. 73 Stabilizer Support Arms …………………………………………………………………… 75 Inspection, Covers …………………………………………………………………………… 81 Decals ……………………………………………………………………………………………… 83 Electric Motors …………………………………………………………………………………. 85 Transmission …………………………………………………………………………………… 99 Parking Brake System ……………………………………………………………………… 111 Drive Wheel …………………………………………………………………………………….. 117 Load Wheels …………………………………………………………………………………… 125 Tiller Arm Handle ……………………………………………………………………………. 129 Tiller Arm Head ……………………………………………………………………………….. 135 Steering Bearing …………………………………………………………………………….. 139 Electrical Functions ………………………………………………………………………… 141 Battery ……………………………………………………………………………………………. 199 Battery Connector …………………………………………………………………………… 217 Switches …………………………………………………………………………………………. 221 Fuses ……………………………………………………………………………………………… 229 Contactor Panel ………………………………………………………………………………. 235 Transistor Controller ………………………………………………………………………. 239 Hydraulic System ……………………………………………………………………………. 253 Lift Cylinder …………………………………………………………………………………….. 269 Mast ……………………………………………………………………………………………….. 275 Forks ………………………………………………………………………………………………. 297 Appendix ………………………………………………………………………………………… 301