Toyota 8FGCU15, 8FGCU18, 8FGCU20, 8FGCU25, 8FGCU30, 8FGCU32, 8FGCSU20 Forklift Repair Manual Workshop Guide

Format: PDF Language: English Model Covered: 8FGCU15, 8FGCU18, 8FGCU20, 8FGCU25, 8FGCU30, 8FGCU32, 8FGCSU20 TOYOTA 8FGCU15, 8FGCU18, 8FGCU20, 8FGCU25, 8FGCU30, 8FGCU32, 8FGCSU20 Forklift Repair Manual – 1389 Pages & 1867 Pages Supplement Manual (above models as of April 2010) – 227 Pages Parts Catalog – 166 Pages 4Y model Engine Manual – 250 Pages 4Y-E Engine Manual – 104 Pages 1DZ-II Engine Manual – 196 Pages Description TOYOTA 8FGCU15, 8FGCU18, 8FGCU20, 8FGCU25, 8FGCU30, 8FGCU32, 8FGCSU20 Forklift Repair Manual Format: PDF Language: English Model Covered: 8FGCU15, 8FGCU18, 8FGCU20, 8FGCU25, 8FGCU30, 8FGCU32, 8FGCSU20 TOYOTA 8FGCU15, 8FGCU18, 8FGCU20, 8FGCU25, 8FGCU30, 8FGCU32, 8FGCSU20 Forklift Repair Manual – 1389 Pages & 1867 Pages Supplement Manual (above models as of April 2010) – 227 Pages Parts Catalog – 166 Pages 4Y model Engine Manual – 250 Pages 4Y-E Engine Manual – 104 Pages 1DZ-II Engine Manual – 196 Pages This manual covers the service procedures of the TOYOTA FORKLIFT 8FGCU15 – 32 series and 8FGCSU 20 Series. Please use this manual for providing quick, correct servicing of the corresponding forklift model;. This manual deals with the models release for this forklift even those after April 2010. Please under-stand that disagreement can take place between the descriptions in the manual and actual vehicles due to change in design and specifications. Any change or modifications thereafter will be informed by Toyota Industrial Equipment Parts & Service News. For the service procedures of the mounted engine, read the repair manuals listed below as reference together with this manual. Table of content of the Repair Service Manual GENERAL ENGINE – CHASSIS 4Y-E REPAIR 1DZ-II REPAIR 4Y-E LPG DEVICE REPAIR TRANSMISSION (Pn1•2•3 / Cu2•3) TRANSMISSION (Cu1 Ton Series) PROPELLER SHAFT DIFFERENTIAL FRONT AXLE REAR AXLE STEERING BRAKE BODY MATERIAL HANDLING SYSTEM MAST CYLINDER OIL PUMP OIL CONTROL VALVE MINI LEVER – JOYSTICK SAS / OPS SSTLIST – SERVICE STANDARDS LIST MULTIFUNCTION DISPLAY DX (OPTIONAL) ELECTRICAL SYSTEM TROUBLESHOOTING [except Cu1] ELECTRICAL SYSTEM TROUBLESHOOTING [Cu1 ton series] WIRING DIAGRAM SERVICE INFORMATION BULLETINS ATTENTIVE POINTS ON SAS 1. Reference should be made to separate manual "New Model Feature 8FGU/8FDU15-32 Pub. No.PU023" for the explanations of SAS functions and operations. 2. Read Section 16 SAS/OPS "Precautions for Repair" on Page 16-11 in this repair manual in advance. 3. Whenever the repair or replacement is performed to the place where relative to SAS function, matching procedure by which the SAS regain proper function must be performed. (See Page 16-26) 4. The warning on the SAS caution label must be confirmed when the modification or change is such as to change the original specification. If improper, change the label. (See Page 16-32) 5. Care should always be exercised for safety operation whenever you operate the truck. Make distinction between the SAS featured trucks and those of none, because the control features are different. 6. The SAS oil control valves comprise many precision valves. Since dirty or contaminated hydraulic oil will adversely affect the functions of these valves, always wash the parts clean at the time of installation after disassembly or for replacement of hydraulic parts (valves, piping, etc.). Periodic replacement of the hydraulic oil is very important. 7. Since this vehicle uses high-precision electronic devices, modification of electrical parts may cause faults. Always use genuine Toyota parts when replacing or installing electrical parts (auxiliary equipment, optional parts, etc.).