Volvo EC160 Excavator Repair Service Manual Workshop Guide

Manual Included: Repair Service Manual: 494 Pages Specifications: Brand: Volvo Model: EC160 Type: Excavator Manuals: Repair Service Manual Publication Numbers: Ref. No 360698 9274 Language: English Format: PDF Description Table of Content EC160 Service Information GENERAL SPECIFICATIONS General Tightening torques, general tolerances STANDARD TIME STANDARD PARTS, SERVICE LUBRICANT; FUEL; OTHER FLUID SERVICE Emergency measures Jump starting Jump starting of machine, description Jump starting of machine, connection of cables Miscellaneous Vacuum suction, hydraulic systems Vacuum pump, connection Hydraulic system, cleanliness when handling hydraulic components Hydraulic system, repair of hydraulic components in workshop Hydraulic system, storage and transport of hydraulic components ENGINE WITH MOUNTING AND EQUIPMENT ENGINE General, common info about 211 – 218 Complete unit, removal Engine specifications, general Engine mounting Engine mounting, right front, removal FUEL SYSTEM Fuel tank; fuel filling pump Fuel filling pump, connections included Fuel filling pump, removal Injection pump; regulator; pump companion COOLING SYSTEM Radiator, mounting and connections included Coolant pump; thermostat Coolant pump Coolant pump, removal Fan; fan shroud; fan coupling Fan drive, mechanical ENGINE CONTROL Speed control Engine speed control, replacement of throttleł cylinder Engine speed control, setting of throttle control ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS Comprehensive info, electrical system Information system, overview Main electrical components, description Wiring diagram, list of components and index BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS Battery ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES General, common info about 321 – 322 Charging system, checking the charging voltage Alternator inclusive drive Alternator, removal STARTING SYSTEM General, common info about 331 – 334 Starter motor inclusive solenoid Starter motor Starter motor incl. start relay, removal Starter lock Ignition lock, removal OTHER ELECTRICAL EQUIPMENT General, common info about 361 – 367 Other equipment, control unit Other equipment, replacement of upper windscreen wiperł motor Automatic control/blocking function, lacking a function group of its own CABLE; FUSE; RELAY General, common info about 371 – 379 Cable; battery disconnector Battery cable, battery disconnector Battery disconnector Battery disconnector, removal Electrical distribution box; fuse box; junction box Electrical distribution box Distribution box 1 Distribution box A1, fuses and relays INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM General, common info about 383 – 387 Information system, description Sender, monitoring system Sensors and monitors, air filter pressure monitor Sensors and monitors, engine speed (rpm) sensor Sensors and monitors, engineł oil pressure monitor Sensors and monitors, replacement of air filter pressure monitor Sensors and monitors, replacement of auto decelerator pressure monitor Sensors and monitors, replacement of cold start temperature monitor Sensors and monitors, replacement of engine oil pressure monitor Sensors and monitors, replacement of engine speed (rpm) sensor Sensors and monitors, replacement of fuelł levelł sensor Sensors and monitors, replacement of hydraulic oil filter pressure monitor Sensors and monitors, replacement of overload pressure monitor Sensors and monitors, replacement of safety bar Sensors and monitors, replacement of temperature sensor for coolant Sensors and monitors, replacement of temperature sensor for hydraulic oil Sensors and monitors, replacement of travel pedal pressure monitor Sensors and monitors, replacement of windscreenł position monitor Sensors and monitors, temperature sensor for hydraulic oil Sensors and monitors, travelł pedal pressure monitor Sensors and monitors, windscreen position monitor Sensors and monitors, overload pressure monitor Warning/information unit, display unit Warning/information unit, display unit Information display unit, description Central computer Central unit A3, removal Display unit POWER TRANSMISSION General, common info about 410 – 436 GEARBOX, Gearbox Track gearbox, crawler machine Travel gearbox for track machine, removal HYDROSTATIC DRIVE Hydraulic motor incl. operating system. Hydraulic motor 1, traveling Hydraulic motor, swing of superstructure Centre passage; lines Centre passage MISCELLANEOUS Swing system upper part Swing ring Slew ring, measurement of axial play Slew system for superstructure, measurement of rotational play Slew system for superstructure, specifications BRAKE TRACK BRAKE Track brake Brake disc Brake discs, removal FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT FRAME Counterweight Counterweight, removal Frame, excavator Undercarriage (crawler machine) WHEELS; TRACKS; TYRE; HUB; DRUM Crawler unit Front idler, incl. fork Sprocket Steel track Track chain Track chain, measurement of wear between chain pin and bushing Track chain, renovation of tracks with link set Top rollers; skid rails Topp rollers Bottom rollers Spring pakage; adjusting cylinder Spring package Spring package with tensioning cylinder, removal MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE Framework, machine house CAB, NAKED; CANOPY Cab body DOORS; HATCH; COVER PLATE, (all) Door, complete with catch, hinges (no glass) Cab door, removal of door catch CAB INTERIOR/UPHOLSTERY Driver's seat, complete; instructor's seat seat, Driver's OperatorŢ€™s seat, removal AIR CONDITIONING UNIT Heating unit Heating radiator Heater coil, removal Heating control valve HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP. WORKING HYDRAULICS; SERVO HYDRAULICS General, common info about 911 – 917 Hydraulic diagram, component list Hydraulically driven oil cooler fan, description Tank; line; oil cooling; filter; breather; filling pump Tank Oil cooling system Working hydraulics Directional valve; control valve Directional valve, slewing Directional valve for slew, removal of spring Directional valve, removal of spring Pressure limiting valve (relief valves) Chock valve Shock valve, removal Pressure limiting valve, removal Hydraulic lock; line rupture valve Line rupture valve, boom Hose rupture valve for boom cylinder, description Hose rupture valve for boom cylinder, removal Line rupture valve, dipper Hose rupture valve for dipper arm cylinder, description Hose rupture valve for dipper arm cylinder, removal Block for valve assembly Refilling valve (anti-caviation valve) Anti cavitation valve, removal Shock and anti cavitation valve, removal Pump, working hydraulics Servo hydraulic system Pump Pressure accumulator Servo pressure accumulator, description Servo pressure accumulator, removal Control pressure valve, except brake valve Control pressure valve, adjustment Solenoid valve, on/off function Other hydraulic equipment Hammer and shears, hydraulic diagram MECHANICAL EQUIPMENT/ATTACHMENT Attachment bracket, mechanical and hydraulic Quickfit Cylinder, hydraulic Cylinder for hydraulic quickfit, removal UNIT, DIGGING General, common info about 971 – 975 Bearings, measurement of radial play Digging equipment sinking, specifications Boom with links Boom Cylinder, boom lifting Boom cylinder, left, removal Dipper arm with links Dipper arm Dipper arm, replacement of pin between dipperł armł and boom Cylinder, dipper arm Dipper arm cylinder, removal Cylinder, bucket Bucket cylinder, removal