Volvo EC160D NL Excavator Repair Service Manual Workshop Guide

Manual Included: Repair Service Manual: 2179 Pages Specifications: Brand: Volvo Model: EC160D NL Type: Excavator Manuals: Repair Service Manual Publication Numbers: Ref. No 924547 4872 Language: English Format: PDF Description Table of Content EC160D NL Service Information GENERAL DESCRIPTION, COMPLETE MACHINE General SPECIFICATIONS STANDARD TIME TOOL MISCELLANEOUS Service instruction; safety instruction STANDARD PARTS, SERVICE LUBRICANT; FUEL; OTHER FLUID SERVICE General, common info about 171 – 179 Arrival inspections; delivery service Maintenance Condition test Emergency measures Jump starting Safety equipment, without own function group ENGINE WITH MOUNTING AND EQUIPMENT General, engine installation and its function ENGINE General, common info about 211 – 218 Cylinder block with crankcase ventilation Valve mechanism Oil sump, dipstick incl. LUBRICATING SYSTEM General, common info about 221 – 224 Oil pump; line FUEL SYSTEM General (common info about 233 – 238) Fuel pump; filter; strainer Fuel tank; fuel filling pump Injector; delivery pipe INLET SYSTEM; EXHAUST SYSTEM General, common info about 251 – 258 Silencer; exhaust pipe Catalytic converter; exhaust emission control equipment Turbo charger Air cleaner with connections; air pre-heater Charge air cooler with connections COOLING SYSTEM General, common info about 261 – 269 Radiator, mounting and connections included Coolant pump; thermostat Fan; fan shroud; fan coupling ENGINE CONTROL General, common info about 272 – 277 Miscellaneous EGR (Exhaust Gas Recirculation) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS Comprehensive info, electrical system Software documents, complete vehicle Faulttracing BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS General, common info about 311 – 313 Battery ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES General, common info about 321 – 322 Alternator inclusive drive STARTING SYSTEM General, common info about 331 – 334 Starter motor inclusive solenoid Starter lock LIGHTING General, common info about 351 – 356 Lighting, extra, including working lighting OTHER ELECTRICAL EQUIPMENT Audible warning from horn; mounting Horn Audible back-up warning; audible motion warning Back-up warning; travel warning Cleaner Windscreen wiper Switch; connector Switch Automatic control/blocking function, lacking a function group of its own Electronic standard components CABLE; FUSE; RELAY General, common info about 371 – 379 Cable; battery disconnector Electrical distribution box; fuse box; junction box Electrical distribution box Fuse Relay Circuit breaker INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM General, common info about 383 – 387 Speedometer; trip meter; hour counter Sender, monitoring system Warning/information unit, display unit Radio, with tape or CD player; voltage divider Radio, with tape or CD player Voltage divider Radio equipment for communication Telematics systems POWER TRANSMISSION General, common info about 410 – 436 GEARBOX, Gearbox Track gearbox, crawler machine Swing gearbox + swing pinion shaft HYDROSTATIC DRIVE Hydraulic motor incl. operating system. Hydraulic motor 1, traveling Hydraulic motor, swing of superstructure Hydraulic pump incl.coupling, travelling incl. operating system Centre passage; lines Centre passage Swing system upper part FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT Comprehensive info about frame and track unit/wheels FRAME General, common info about 711 – 718 Protection; belly plate; bumper Counterweight Frame, excavator Undercarriage (crawler machine) WHEELS; TRACKS; TYRE; HUB; DRUM Crawler unit Front idler, incl. fork Sprocket Steel track Top rollers; skid rails Bottom rollers Track support, chain guide (derailing protection) Spring pakage; adjusting cylinder MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE Comprehensive info, machinery house and cab CAB, NAKED; CANOPY Cab mounting ENGINE HOOD; MUDGUARD; FOOT STEP Engine hood with assembly parts Foot step; stair; hand rail; safety rail; slip protection DOORS; HATCH; COVER PLATE, (all) Door, complete with catch, hinges (no glass) TRIM PART, OUTSIDE; GLASS; SEALING MOULDING Outside trim parts, emblems, reflectors, rear view mirrors Glass; sealing moulding CAB INTERIOR/UPHOLSTERY Driver's seat, complete; instructor's seat AIR CONDITIONING UNIT General, common info about 872 – 877 Heating unit Cooling unit Auxiliary heater, diesel fuel operated INTERIOR EQUIPMENT Instrument panel/console; control panel/console/-pedestal HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP. WORKING HYDRAULICS; SERVO HYDRAULICS General, common info about 911 – 917 Tank; line; oil cooling; filter; breather; filling pump Tank Line; fitting; connecting block; retainer Oil cooling system Working hydraulics Directional valve; control valve Hydraulic lock; line rupture valve Pump, working hydraulics Servo hydraulic system Pump Pressure accumulator Control pressure valve, except brake valve Solenoid valve, on/off function Other hydraulic equipment Hydraulics mounted on machine for attachments MECHANICAL EQUIPMENT/ATTACHMENT Attachment bracket, mechanical and hydraulic Quickfit Bucket, incl. possible cylinders with tubes and hoses Dozer equipment, snow equipment UNIT, DIGGING General, common info about 971 – 975 Stabiliser; stabiliser blade Boom with links Boom Cylinder, boom lifting Dipper arm with links Dipper arm Links; link system Cylinder, dipper arm Cylinder, bucket